Our Process

Our Process for Bringing Your Custom Cases to Life

At AWALT Concepts & Engineering, we understand that each custom case project is one-of-a-kind, and we are dedicated to delivering the perfect solution for your needs. From design to production, our process is structured to ensure that you receive the highest quality, most functional, and most cost-effective custom cases. We work with you every step of the way, offering tailored solutions that bring your vision to life.

Our Process

Step 1: Discovery & Consultation

Our process begins with a thorough consultation to understand your product, needs, and goals. We take the time to learn about your specific requirements, whether it’s for medical equipment, military gear, industrial tools, or any other custom application. This phase allows us to align with your objectives and establish the groundwork for a solution that meets your timeline and budget.

Step 2: Conceptualization

Once we understand your goals, we move into the conceptual phase. Our design team collaborates with you to brainstorm ideas, sketch out high-level concepts, and ensure the design aligns with your brand identity and functional needs. We focus on both aesthetics and practical considerations to set the direction for the next phase.

Step 3: Design Development

With the concept in place, we begin the detailed design process. Our team creates precise designs using advanced CAD software and engineering tools. We work to finalize material choices, design features, and dimensions, addressing any open questions along the way. This stage is critical for ensuring that your custom case is optimized for both form and function.

Step 4: Design Review & Refinement

Once the design is drafted, we present it to you for review. Through 3D models and renderings, we provide a visual representation of your custom case. This is an opportunity for collaboration — together, we’ll fine-tune any elements that need adjustment to meet your exact requirements. We don’t move forward until you are completely satisfied with the design.

Step 5: Tooling & Prototyping

At this stage, we create the necessary tools, such as molds or dies, for the production of your case. Depending on the complexity of the case, this process may take anywhere from a few days to several weeks. Once the tools are ready, we move forward with creating a prototype — a functional, physical version of the case that allows us to test for fit, functionality, and quality. You’ll approve the prototype before moving into full production.

Step 6: Prototype Approval & Testing

This is where your custom case truly comes to life! After the prototype is created, we conduct tests to ensure it meets your specifications. If needed, we refine the prototype to ensure it functions as expected. Once you’ve reviewed and approved the prototype, we’re ready to proceed with mass production.

Step 7: Manufacturing

With the prototype approved, we move into full-scale manufacturing. Our team uses advanced machinery and skilled craftsmanship to cut, mold, sew, print, and assemble your custom case with the utmost precision. We monitor every detail of the production process to ensure the final product meets our high standards of quality and durability.

Step 8: Quality Control & Inspection

Before your custom cases are shipped, they undergo a rigorous quality control process. We inspect each case for any defects and ensure it meets all necessary requirements and industry standards. This phase ensures that your cases are ready for use and free from any potential issues.

Step 9: Delivery & Fulfillment

Once production is complete and quality control is finalized, we package and ship your custom cases to you. Whether you need assistance with inventory management or just-in-time deliveries to streamline your operations, our team works with you to ensure timely and efficient fulfillment. We are here to support you throughout the entire process, from the first consultation to the final delivery.

Let AWALT Create Your Next Custom Solution

At AWALT Concepts & Engineering, we are dedicated to providing you with custom cases that not only protect your products but also reflect your brand’s professionalism. Our process is designed to give you full visibility and control over every step, ensuring that your needs are met at every stage. Contact us today to start your custom case project and experience the difference that expert design, craftsmanship, and attention to detail can make.